Pivora Doors: Crafted with Precision

Pivora Doors, produced by Whimpro under Whimsical Project LLP in India, feature a multi-layered construction using aluminum frames with concealed wood cores and protective ACP (Aluminum Composite Panel) lamination for durability and modern aesthetics. The manufacturing begins with cutting and machining aluminum profiles to exact specifications, creating slots for pivot hardware, hinges, and handles. Insulation and soundproof foam sheets form the inner core, followed by assembly of aluminum tubes around concealed wood, then full coverage with wood sheets and outer ACP panels for a flush, heavy-duty finish.

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Step-by-Step Production Process

Design and Material Prep: Custom profiles are designed for center or side pivot systems, with aluminum cut via CNC for precision; wood and ACP selected for fire resistance and 45-year structural warranty.​

Core Assembly: Inner layer filled with insulation foam; aluminum structure encases wood core, ensuring strength for large formats up to 3m height and 2.4m width.​

Finishing and Pivot Integration: Exterior plywood and ACP laminated for seamless texture; pivot hinges (e.g., heavy-duty stainless steel) installed for 20,000+ cycles, with concealed handles and optional smart locks.​

Quality Testing: Doors tested for smooth rotation, load-bearing, and weatherproofing before flush framing adapts to wall thicknesses over 5cm.​

Smooth Pivoting Motion: Engineered for 20,000+ cycles with heavy-load hinges, enabling large formats up to 3.6m height and 2.4m width to rotate silently and precisely.​

Enhanced Security and Convenience: Integrate concealed handles, smart locks, and flush framing that adapts to walls over 5cm thick, ensuring seamless alignment and tamper resistance.​

Durability and Protection: ACP lamination resists fading for 15 years, with 45-year structural warranty against defects, blocking noise, heat, and fire for long-term reliability.

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